SPRINGSTEP INSTALLATION
SPRINGSTEP I
CONSTRUCTION
- Seal concrete slab (moisture barrier)
- Precut 2x4s
- Glue foam blocks to 2x4
- Screw together 2x4 frame using hardware
- Level blocks
- Cut plywood into sections to stagger seams
- Screw plywood onto frame
- Fill or tape all seams and holes
Note: It is extremely important that you water seal exposed concrete prior to building your subfloor.
DIRECTIONS
1) Build frame using standard 2x4 lumber set on the 2" edge. 2) The circumference of your subfloor should be measured 1/2" in from the walls. 3) Every 16" on center, (measured from the middle of a 2x4) a new 2x4 will run the width of the room. Precut the 2x4 that run across the width of room taking into consideration the width of the 2x4s that will be running along the lengths of your room (See illustration 1). 4) Join 2x4s together for needed length using extenders designed for this purpose. 5) Use contact cement or liquid nails to glue foam blocks every 6" on center and under every joint (from center of one foam block or just peel and stickour new 2" foam cubes, to center of next foam block - there will be a 4" space between the edge of one foam block to the edge of the next foam block [See illustration 2]). 6) Glue blocks on to the bottom of all 2x4s by applying glue to both the 2x4 and the foam block, or just peel and stick our new 2" foam cubes. After the blocks have been secured, screw the 2x4 frame together using construction clips and 1-1/2" wood deck screws. If necessary, level the frame by trimming foam blocks or by wedging them where the slab dips. 7) Using 1-1/2" wood deck screws, attach your 4' x 8' sheets of plywood to the frame. Stagger the plywood seams by cutting different lengths. 8) Each 8' edge of plywood must line up in the middle of a 2x4. Plywood seams that are parallel to 2x4s must be directly over a 2x4. Tongue-in-groove plywood, meeting the same specifications, can also be used. Countersink screws and tape or fill all seams and screwholes to realize a smooth surface. Note: Door clearances and location of electrical outlets or cabinets may need to be adjusted.
Note: You must use underlayment grade plywood with no voids, finished one side. Not all subfloor surfaces (other than plywood) are compatible with adhesive. Discuss your options with Stagestep Technical Support. Fill all screwholes with a latex base floor patch and sand all seams to ensure smooth surface for application of top flooring. (Sand all patching.) Caution: If you plan to remove and recycle your subflooring at a future date, do not fill screw holes. Tape over the screw holes for easy removal later.
Note: Do not patch seams.
CAUTION:
By using substandard wood and/or hardwood, you increase the risk of subfloor failure. Rough edges, defective or non-specified screws can result in damage to your wear surface. Double check that your subfloor is secure and sound.
Do not use any wood with moisture content exceeding 10%.
